A low-voltage power module, protected distribution block and compact motor controller connected by tidy cables.

What you need

Use component datasheets and measured currents from a current-limited bench setup. Have mains-side installation handled by qualified personnel.

Illustrative steady power contributions. Motor branch 1: 48 W; Motor branch 2: 48 W; Electronics upstream: 5.56 W.
Illustrative steady power contributions. Original Academy diagram using illustrative values; not a measured hardware result.
Read the diagram as a data table
Values used in the illustration
Condition or componentW
Motor branch 148
Motor branch 248
Electronics upstream5.56

The calculation

P_load = ΣV_i I_i
P_input ≈ P_output / η

Power is W, voltage V and current A. The efficiency equation applies to the relevant converter, not automatically to every load.

Worked example

Illustrative numbers. Replace them with your measured inputs.

Two 24 V branches drawing 2 A each use 96 W. A 5 V electronics branch drawing 1 A uses 5 W; at 90% conversion efficiency it draws about 5.56 W upstream. The illustrative steady total is 101.56 W, excluding peaks.

Try it step by step

  1. List each rail, load, steady current and plausible peak current with its source and operating condition.
  2. Account for converter losses and simultaneous loads without adding incompatible voltage-domain currents directly.
  3. Check inrush, motor-drive peak behavior and regenerative energy handling against supply and drive documentation.
  4. Provide appropriate branch protection and measure voltage and current during a restrained representative test.

How to check the result

The supply and distribution must stay within ratings during the complete load profile, not merely while the controller is idle.

Common mistake to avoid

A large supply current rating does not protect small wires or connectors. Protection must suit the branch and the relevant installation requirements.

Reference reading

Primary references for the underlying models, APIs or application context. The worked numbers and plots above are educational calculations, not results reported by these sources.

Read our methods, limitations and safety notes.